Rube Goldberg came to our house
Well you should see our mechanical room now. We have great soaring pieces of pipe, a panoply of pumps and pressure tanks all humming and burbling in their own ways. Evidently Simon ran into some trouble on Friday as the solar hot water system is still in pieces. Nothing involving fluids seems to go well at our place.
Here’s the way the system works. There is a submersible pump in our well which is 53 feet deep. The well controller runs off its own 48 volt line direct from the batteries. The pump feeds into a 30 gallon pressure tank which feeds our domestic water.
The hot water tank is actually a heat exchanger with two sets of coils. Both coils are closed loop sub-systems. The lower set of coils is fed from the solar hot water system. A glycol/water mixture runs up through the panels and then back down through the heat exchanger. The pump for that loop is fed from a panel tacked onto the side of the main panels. We call it the “pimple panel”.
The upper loop is fed from the propane boiler, which is capable of producing 140,000 BTUs. The upper loop heats both the domestic water and the radiant floor system. There is an aqua-stat on the side of the tank, if the solar hot water system hasn’t pre-heated the water sufficiently, the aqua-stat makes a request to the boiler and it starts to circulate its glycol/water mixture through the top loop. The radiant floor system is controlled through a pair of thermostats in the house and a pair of aqua-stats on the return side of the floor loops. If the ambient air temperature inside the house drops, or if the return mix temperature drops too low the boiler will fire and the floor pumps will start.
If it sounds complicated don’t worry, it’s much much worse when you look at it.